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14. Print Specifications

14.1 Introduction

Learning Objectives

  • Select material for layout
  • Apply layout die per procedural guidelines
  • Select baselines for layout (select appropriate surfaces)
  • Calculate dimensions
  • Scribe lines for appropriate dimensions and detail
  • Compare layout to print specifications

Terms

  • Layout fluid
  • Scriber
  • Surface plate
  • Height gage
  • Angle plate
  • Surface gage
  • Protractor
  • Sine bar
  • Divider

This chapter will apply the skills from previous chapters to perform an accurate layout of feature locations obtained from the print specifications. A layout fluid will be applied to the material selected, with feature locations that are properly located to serve as a guide for machining operations.

14.2 Layout Fluid

Layout fluid, also called layout dye, is applied to a part surface to provide a contrast for the layout lines. The fluid, typically a dark red or dark blue, is applied in a thin, even coat using an in-cap applicator or aerosol spray. The fluid will dry quickly once applied, and it should be completely dried before handling. Figure 14-1 shows an example of layout fluid.

Image showing Layout fluid applied to a part surface
Figure 14-1. Layout fluid applied to a part surface

14.3 Scribing Lines

Lines are often created using scribers, along with a straight edge such as a combination square. A scriber is a sharp, fine-pointed tool used to create an accurate straight line on the laid-out surface. The scriber is best used by pulling or dragging along the straight edge. Pushing the scriber can cause the sharp point to catch on the material or straight edge, preventing a straight, even line. See a scriber in Figure 14-2.

Image showing how A scribe is used to create an accurate line on a part of the surface
Figure 14-2. A scribe is used to create an accurate line on a part of the surface

A surface plate and height gage, or surface gage, may also be used to create straight scribed lines. A surface plate is a solid, flat plate used as the main horizontal reference plane for precision inspection and for layout to create straight parallel scribed lines. A height gage is a precision measuring tool used to determine the height of an object. Using a height gage on a surface plate has the advantage of setting the scribing edge to an accurate height without having to use another measuring tool. In Figure 14-3, a straight fine line is scribed by dragging the part along the scribe of a height gage using a surface plate as a reference surface.

Image showing how A scribe line was created using a surface plate and height gage
Figure 14-3. A scribe line was created using a surface plate and height gage

An angle plate is an L-shaped component with a precision right angle used for clamping work in a vertical position for inspection, machining, or layout. In Figure 14-4, an angle plate is used to secure the part in an accurate vertical position for layout with a height gage.

Image showing how an angle plate is used to secure the part for a vertical layouy
Figure 14-4. An angle plate is used to secure the part for a vertical layout

A surface gage is a versatile tool made of a solid base and adjustable arm with sharp ends often used for scribing. The surface gage arm can be accurately adjusted to a height using a secondary measuring tool such as a steel rule shown in Figure 14-5.

Image showing The surface gage is set to a height measurement for scribing
Figure 14-5. The surface gage is set to a height measurement for scribing

14.4 Scribing Angles

Angles can be scribed using a combination square protractor or a plain protractor, also called a plate protractor. A protractor can be used to both measure angles and locked at an angular position to the nearest degree to be used for angular scribing. In Figure 14-6, the protractor is locked to a specified angle for scribing. To accurately scribe the angle, the straight edge of the protractor’s head is moved to the reference edge of the workpiece, and then the scriber is dragged along the blade edge.

Image showing how A protractor is used to scribe an angular line on a part
Figure 14-6. A protractor is used to scribe an angular line on a part

A sine bar may also be used for angular measurements. A sine bar is a tool used along with an accurate stack of blocks known as gage blocks to create a precise angle. A sine bar creates the hypotenuse of a right triangle to set an accurate angle. To calculate the height of the stacked blocks needed, multiply the sine of the angle by the length of the sine bar. In Figure 14-7, a sine bar is set to an angle on a surface plate to scribe an accurate angular line with a height gage.

Image showing how The sine bar is used to scribe an angular line accurately
Figure 14-7. The sine bar is used to scribe an angular line accurately

14.5 Scribing Arcs

A divider is a scribe tool with two adjustable points for scribe circles, arcs, and radii. A divider is set to the radius of the desired arc, often using a ruler with one point placed on the one-inch line and adjusting to the desired radius. See Figure 14-8.

Image showing how A ruler is used to set a spring divider to a desired measurement
Figure 14-8. A ruler is used to set a spring divider to a desired measurement

Some calipers will provide indentations on the back side to allow for a more accurate divider setting. View Figure 14-9.

Image showing how A spring divider is set using indents on a caliper
Figure 14-9. A spring divider is set using indents on a caliper

To scribe, one point of the divider is held in the arc’s center point, and the other point is pulled to create the scribed arc, as illustrated in Figure 14-10.

Images showing how A spring divider is used to create a scribed arc
Figure 14-10. A spring divider is used to create a scribed arc

Learning Activities

Exercise 14.5-1

Layout and scribe this workpiece according to the print.

Image showing a blueprint

Exercise 14.5-2

Scribe the circles for the 1.500, 2.754/2.752, and 3.75-diameter circles.  Consult the Machinery’s Handbook for the “Chord Length for Given Number of Divisions” for the diameter of the bolt circle and the number of holes required to find the distance to set the divider to lay out the bolt hole locations, as shown in Figure 14-10.

Image showing a blueprint

 

Exercise 14.5-3

Layout and scribe this workpiece according to the print.

Image showing a blueprint

Exercise 14.5-4

Layout and scribe this workpiece according to the print.

References:

Hoffman, P. (2020). Section 3: Unit 2. Layout. In Precision Machine Engineering (3rd ed.). Cengage Learning.

Images:

All images by Mark Lorier and licensed under CC BY-NC 4.0 except where otherwise noted.

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